Products and services

Automation of production processes

 

Our devices can be used in industries where the production process needs to be automated. Switching from manual to automated will always make production more efficient because:

  • it reduces production costs,
  • it ensures continuous testing and thus drastically reduces error rates,
  • it ensures repeatability and acceleration of the production process,
  • it assures the possibility of continuous operation during long machine life,
  • it reduces costs - lower reject rate, operator requirements, and material consumption.

Výrobní linky

  • V dnešní době se žádná výrobní společnost neobejde bez výrobních linek, a tedy průmyslové automatizace, aby navýšila svoje výrobní kapacity, kvalitu, spolehlivost a v neposlední řadě konkurenceschopnost. Výrobní linky navrhujeme s různým stupněm automatizace, tedy ruční, poloautomatické, automatické a robotické. Nedílnou součástí každé linky mohou být databáze produktů, výrobních údajů, traceabily systém nebo napojení na nadřazený systém (ERP, MES atd.). Vizualizaci k jednotlivým procesům provádíme na obrazovkách, dotykových panelech nebo HMI panelech, samozřejmostí může být různá jazyková mutace.
  • Navrhneme výrobní linku pro Vaše:
    • Nové výrobky
    • Výrobní procesy
    • Montážní procesy
    • Měření různých veličin
    • A další procesy, kde je nezbytná automatizace
  • Nabízíme kompletní zpracování projektu dle specifikace a požadavků zákazníka:
    • Návrh (konstrukce 2D/3D - SolidEdge, elektro dokumentace - EPLAN)
    • Kompletní výroba
    • Programování a oživení
    • Dodání včetně instalace a zaškolení (instalace CZ, zahraničí)
Jednoúčelová zařízení pro výrobu škrtících ventilů

Production lines

Nowadays, no company can do without quality production lines. It is these that will ensure the all-important industrial automation and thus higher production capacity, quality, reliability, efficiency, and competitiveness.

Production lines are designed to optimize production and minimize costs, which in turn increase production efficiency. Thanks to their flexibility, they can be easily modified to produce new products, allowing production to be quickly and efficiently adapted to new requirements and thus take advantage of market opportunities.

Production lines also minimize the number of operators. This will reduce production costs as well as the risk of human error and increase production safety. These lines also reduce waste, which will be reflected in the cost and amount of material consumed.

We design production lines with varying degrees of automation:

  • manual,
  • semi-automatic,
  • automatic,
  • robotic.

An integral part of each line can be databases of products and production data, a traceability system for individual workplaces, where they continuously store the results of their testing and other information. This data can be connected to the superior system (ERP, MES, etc.).

Visualization of individual processes is performed on screens, touch panels, or HMI panels. Of course, there can be in different language versions.

We will design a production line for your:

  • new products,
  • production processes,
  • assembly processes,
  • measurement of various quantities,
  • other processes where automation is necessary.
Jednoúčelová zařízení pro výrobu škrtících ventilů

We offer complete project processing according to customer specifications and requirements:

  • design (2D/3D construction - SolidEdge, electronic documentation - EPLAN),
  • complete production,
  • programming and revival,
  • delivery including installation and training (installation within CZ, and abroad).
How does it work?

Single-purpose devices

Single-purpose machines are devices optimized to produce one or several similar products in large batches. These machines are simple to operate and maintain. Their advantage is also the possibility of 24/7 operation and thereby handle a large amount of work in a short amount of time. Thanks to them, you can increase the speed and efficiency of production and thus the performance of the entire company.

Single-purpose devices are very reliable and easy to maintain. Thanks to their precise and high-quality design, they do not experience as much wear as universal machines and require less maintenance and fewer repairs. The machine can thus function in continuous operation throughout the life of the project.

The device can be implemented with different degrees of automation:

  • semi-automatic,
  • automatic,
  • robotic.

An integral part of each line can be databases of products and production data, a traceability system for individual workplaces, where they continuously store the results of their testing and other information. This data can be connected to the superior system (ERP, MES, etc.).

Visualization of individual processes is performed on screens, touch panels, or HMI panels. Of course, there can be in different language versions.

How does it work?
Jednoúčelové zařízení pro testování concentricity výrobku

We offer complete project processing according to customer specifications and requirements:

  • design (2D/3D construction - SolidEdge, electronic documentation - EPLAN),
  • complete production,
  • programming and revival,
  • delivery including installation and training (installation within CZ, and abroad).

Robotization

Robotized workplaces increase productivity and production accuracy and are able to operate 24/7. They can also perform dangerous or demanding tasks thereby increasing occupational safety and reducing costs.

The robotized workstation can either be part of a production line or stand as a separate station. They can replace physically demanding processes and operations that require accuracy and repeatability.

 

We have experience with ABB and Fanuc industrial and collaborative robots. We are able to supplement robotic workplaces with visual detection of 2D and 3D.

Application:

  • production and assembly lines,
  • single-purpose workplaces,
  • storage (palletization),
  • application of lubricants, adhesives, sealants, and other materials,
  • handling device for machines and inspection device.
Want to know more?
Robotizace

PLC and software

Control systems, software, and visualization are an integral part of any machine or device. They provide control, feedback, and workplace safety.

We design, integrate, and deliver systems according to customer requirements and needs. This delivery can be part of the entire production line or as a separate project.

In particular, we program:

  • PLC Siemens (S7-200, S7-300, S7-1200, S7-1500, LOGO!),
  • Omron,
  • Phoenix Contact
  • and more, including visualization creation for HMI panels.

We also provide and integrate database connections, traceability systems, or superior production software (ERP, MES).

With each SW we also supply visualization, which can be solved from light indicators to touch screen to HMI panels.

Řídící systémy

Construction design

An essential part of the development of automation device is an effective design in the solid modeling software.

When manufacturing a production line, single-purpose device, or fixtures, creating a design in solid modeling software is one of the first stages of a project.

We use Solid Edge software for design, development, modeling, presentation, and production documentation. This software addresses all stages of product development and production and combines the speed and simplicity of direct modeling with the flexibility of parametric design thanks to its synchronous technology.

Dolid Edge

Electronic documentation

Electronic documentation is another of the necessary elements of our projects.

To keep our solutions accurate and detailed, we use powerful and innovative EPLAN software. This documentation primarily contains circuit diagrams, electrical components, parts lists, documentation for the construction of switchboards, and other elements for subsequent processing.

EPLAN provides software and services for the fields of electrical engineering, automation, and mechatronics.

Elektrodokumentace

Service and maintenance

Service and maintenance are also an indispensable part of any manufactured and delivered device.

Together with the supply of production lines, single-purpose devices, or fixtures, we offer contract service, warranty service, and post-warranty service. We always ensure that our proposed devices works for as long as possible without failures or major downtime.

We also offer service and maintenance of both mechanical components and software of your devices.

Want to speed up production and still save money?

Bet on automated solutions.

Individual phases of the project

  1. Demand: we formulate the assignment together based on your requirements.
  2. Proposal: we will create a technical solution proposal, which we consult with you.
  3. Quote: we will price the proposal based on all the inputs.
  4. Agree: if the offer is accepted, we will send you an official order.
  5. Design: we prepare 3D structural design and electronic documentation.
  6. Documentation: there will also be processed production documentation.
  7. Production: we produce and assemble the device according to the plans and documentation.
  8. Testing: when the device is ready, there are several rounds of tests and checks that end only with your approval.
  9. Delivery: the device will be delivered to you, installed, and commissioned.
  10. Handover: delivery includes handover of necessary documentation and training.
  11. Service: we are on call for warranty and post-warranty service.
Timeline kruh

Frequently Asked Questions

What are the main technical specifications of the table, such as the maximum weight, size, and dimensions of the products that could be mounted on the table?

The technical specifications of our production lines or single-purpose devices are tailored to the final product or process it performs. So they can be customized individually. We always try to use the ITEM or Bosch modular system, which we follow with stainless steel welded components, machined elements, and other elements for industrial automation.

What are the table installation options in our factory? Do we need a special space or equipment for the table installation?

Delivery of production lines or single-purpose device includes installation and commissioning at the customer's site. It is therefore only necessary to prepare the required space, which we define in advance from the 3D model, and connections (electricity, compressed air, vacuum, etc).

What is the result of testing during assembly and what is the degree of table certification for our specific applications?

We try to visualize the individual process steps of assembly or testing as much as possible. We use standard LED signals, industrial HMI panels with individual graphics, or touch panels.

How long does it take to install and train our team to use the table?

Installation of the new device takes several days, including testing, depending on the size of the project. Subsequently, the operator is trained and the manual is handed over.

How will your industrial automation table be integrated with our existing devices and technologies in our factory?

Our production lines and single-purpose devices are able to operate autonomously (independently) without connecting to a superior system. Or, if desired, we are able to integrate them into an existing production line with I/O connection to a PLC.

What is the service life of this table and what are its maintenance costs?

The service life of our devices is rated for the longest possible time or product lifecycle as specified. We try to design the device in such a way that it is as easy to service as possible and for its potential downtime to be as short as it can be. We do maintenance and are able to replace parts that break on site because we are direct device manufacturers and know it to the last component.

What safety features do your products include?

Based on a risk analysis study, we use designed safety features to make the device safe for humans. These can be non-contact/contact elements, optical grilles and scanners, stop strips, or other elements. These elements are evaluated by safety certified systems to ensure safety first.
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Flexible industrial automation to the last detail
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